How to Recycle Plastic Material into Polyester?

If our board shorts are constructed from 11 plastic material, you might be asking how they’re so buttery soft. Plastic shorts shouldn’t be rough and scratchy as well?

We can now convert plastic material into silky, polyester thread to manufacture eco-friendly apparel thanks to new recycling technologies. Plastic material and polyester thread are both manufactured of the same polyethylene terephthalate, which is convenient. Experts have given this technique a name: PET. 

If you’re as fascinated as we are about how such 11 plastic material drifting in our oceans are turned into board shorts, you might be interested in learning more. Continue reading to learn more about the longevity of such plastic material as a result of this technique!

Step One

So now you’ve drunk a wonderful bottle of Beverages and tossed it in the recycle bin. So, what’s next?

Your bottle then makes its way to a bottle recycling facility, where it is shredded into tiny pieces. Shredding is vital since we frequently leave a small amount of alcohol in our bottles when we throw them away. Shredding gets rid of those additional drips of soda or juice, which is detrimental for the recycling process. The pieces of plastic are ripped up and exported abroad after the shredding process.

Your bottle has been crushed and wrapped into enormous trash bags, as most people would call them. However, if you’re in the polyester manufacturing business, these plastic specks are incredibly valuable resources. We transport our plastic to Suzhou, China, where it will be processed further.

Step Two

The plastic bundles are sorted by color when they arrive. Clear bottles are required for the production of clothes. Clear bottles yield clean white thread that can be dyed in a variety of colors if desired.

When the plastic bundles are separated, there’s a lot more that has to go. Bottle caps made of stronger plastic will not work with polyester thread, so we’ll have to figure out a way to pull them out. Caps are made of large floating plastic, which is convenient. When the plastic is run through water, the undesirable bottle caps are sifted away.

After soaking the plastic in water and chemicals for 10 hours and drying it, what’s left are clean, clear chunks of plastic. Done? No, not yet. We won’t be able to stitch the plastic particles into board shorts. The mixture is then passed via hot pipes, melting the plastic. To manufacture thread, molten plastic is poured through microscopic pores to form filaments, which are 5 times finer than human hair!

Step Three

So, now that we have thread, are we ready to go? Not yet! Finally, we rip it apart again to get the raw material we need to produce polyester! Really. In a process similar to that of cotton manufacture, plastic filaments are broken into fluff, which is then toughened into polyester thread.

That concludes the discussion. It’s a completely man-made product, but it’s manufactured from waste materials! You now have a better understanding of how your board shorts are made from plastic bottles. You’re more of a visual learner, right? On the Fair Harbor Clothing website, you may see a video that explains the process in detail. Also, visit RedeemOnSports for discounts on board shorts.

Well, I assume that this has been quite a difficult procedure to get a short. It might also take long period of time as well. So for good reason, you may visit FashionSavior to get exclusive deals on polyester made board shorts, t shirts and much more. 

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