What are the different printing methods used for polo shirts?

What are the different printing methods used for polo shirts?

Screen printing and sublimation printing are two different methods of printing polo shirts. These methods both use small dots to create color patterns, and the size of the dots determines how much tint is shown on the shirt. Digital printing, on the other hand, starts with a solid layer of white ink, and a special program is written to remove the white layer so the dots of color appear on the shirt accurately.

Screen printing

Screen-printed polo shirts are a great way to add a custom design to any outfit. However, screen printing may not be the best choice if you need small, detailed text on the shirt. This method also produces a durable design but may be more challenging to do if you are planning to print large amounts of shirts.

Printing a test sample is the best way to ensure a good result. Before printing your entire batch, it is essential to make sure you have a screen test. After you’ve applied the ink, you’ll need to clean the screen with an emulsion remover. To avoid mess, you will also need gloves. Make sure to wear protective clothing when screen printing because there are chemicals and other items you don’t want on the shirt.

Regardless of the fabric, screen-printed polo shirts can be a great way to achieve a professional look for a low cost. Whether you’re using screen-printed shirts for personal or business use, you’ll be sure to convey your brand’s message professionally. Many different kinds of screens are available, but they all have the same basic process: you choose the color and design, and you’re done.

Heat press printing

Before beginning the process, you must know how to prepare your t-shirt for heat press printing. After all, it would help if you had your t-shirt as flat as possible. To avoid pressing the t-shirt to the platen, you can place it on the bottom of the press and dress it on top. The pressure must be even for a high-quality application.

The type of heat press you use will depend on the number of t-shirts you’ll be printing. A clam shell style heat press will allow you to place your hands under the heating plate, while a swing-away heat press will require you to place the plates at different angles. Both types of a heat press are good for polo shirts, but if you plan to print a large volume of garments every day, you’ll need a swing-away model.

Sublimation printing

Sublimation printing offers the best results when it comes to polo shirts. This fast digital print process is ideal for smaller batch sizes and designs that rely on fine details. Unlike other printing methods, sublimation printing can go from seam to seam, allowing the design to cover the entire fabric. 

Using sublimation printing for polo shirts can be an excellent choice for small-batch printing, and it’s also suitable for designs sewn onto the fabric. This process is best used on polyester-based fabrics, as cotton is not permanent. The sublimation print process produces vibrant colors and looks great on the front and back of uniforms. Sublimation printing is also easy and can be done with many design programs, including photoshop, silhouette studio, and procreate. The best part about sublimation printing for polo shirts is that it has no drying time, so there is no need to worry about your shirt looking dirty while it’s still warm.

Before printing a design onto fabric, you should first create an image on a special sublimation transfer paper. Once this paper is printed onto the fabric, the design is sealed by a heat press. The heat causes the pores to open up and close again as it cools. As the dye particles penetrate the fabric, they form bonds with it on the molecular level.


The first step in the embroidery process is to create the artwork for the design. An image or logo can be embroidered on a polo shirt using embroidery machines, and the design is created in paper or digital format. Then, the machine stitches the image with endless threads. For best results, embroidery designs must be simple and not too complex. Depending on the design, it may be difficult to stitch intricate designs, but it can be a very effective solution for small or delicate designs.

Screen printing is an excellent choice for large, one-color designs. Unlike embroidery, screen printing requires a mesh screen for each color. The downside of screen-printed shirts is that they wear out more quickly. Screen-printed shirts can be thrown away after a few months, while embroidered polo shirts are not likely to be worn much more than a few weeks. However, if you plan to order a lot of shirts, embroidery can be a more cost-effective option.

By steve

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